An industrial vacuum is designed for removing high volumes of dust, or larger particulate. These specially configured machines are useful in picking up contaminants that would otherwise prove harmful to the people, process or quality at industrial manufacturing facilities.A vacuum system generally falls into the low volume high pressure (LVHP) category of Industrial ventilation.
There are several different pump technologies for creating vacuum or a negative atmosphere that is utilized for picking up contaminants generated as a result of the manufacturing process. Some of the most common systems are based on the use of positive displacement pumps, centrifugal pumps such as turbine or multi-stage pumps and regenerative blowers.
Your industrial process or specific operation determines the most appropriate type and configuration of the vacuum system. Debris scattered in a fine or thin layer may allow pumps that are quieter than systems used for collecting piles of material. The system cost is directly affected by the number of simultaneous users, the size and altitude of your facility and the rate in pounds per hour the system is tasked to perform.Here are some of the most common industrial vacuum systems used across different industry verticals:
1. Industrial central vacuum: A central vacuum system is a complete package that comprises a central vacuum unit that is connected to a network of tubes, inlets and components across the entire facility. It features dynamic type vacuum producers giving an operator complete and independent access to vacuum system. It can be used for anything from regular housekeeping tasks to picking up large spills and explosive or combustible dust.
2. Portable vacuum system: These systems can be moved to multiple locations and are highly efficient in cleaning up wet or dry spills in a variety of industries such as food processing, metal finishing, pharmaceutical, agriculture, and plastics among many others. Portable vacuums usually feature triple filtration and positive displacement or regenerative type vacuum producers.
3. Regenerative portable vacuum systems: If you need to remove fine powders and similar materials, these are a cost effective option. These vacuum systems also feature a triple filtration and a regenerative type vacuum producer. They are constructed with options enabling you to choose specific vacuum levels for each application, hose diameter, hose length and filtration specifications. The cartridge type inline safety filter for the portable vacuum system can be specified with a superior HEPA filter that is 99.97% efficient at .03 microns.
Vacuum systems used in the industrial sector are designed to operate on electricity, compressed air, or diesel engines. However, the electrically powered vacuums are more efficient. With a number of manufacturers constantly improvising their designs, enterprises now have access to vacuum systems that consume significantly lower electricity. If you need to use your portable or central vacuum systems with abrasive, toxic or explosive media, it is vital to discuss these details with your chosen manufacturer or supplier. Using the wrong type of vacuum could damage your equipment or place personnel or property at risk.
Today, industrial vacuum systems have become an indispensible part of numerous industries including but not limited to aerospace manufacturing, food processing, microelectronics, agriculture, metal working and finishing, pulp and paper industries, textile manufacturing, plastics and much more. Partnering with a reputable manufacturer, especially one that can provide turn-key installation ensures the design will work the first time with efficient performance, trouble free operation and maintenance support.